OptiSORT System Automated sorting and weighing solution using 3D camera

Easily manage your large group of pigs

Cutting-edge technology

The OptiSORT System is an innovative and automated 3D camera-based sorting and weighing solution.

It allows the management of groups of up to 450 animals per cell, specialization of living areas and the opening up of spaces.

It fully automates the sorting process. At the heart of the system, a sophisticated camera measures the weight of each pig as it passes through, with 98% accuracy.

This data is instantly analyzed to direct the animals to the appropriate feeding area or for their departure to the slaughterhouse.

The foundations of our solution

Combination of 4 components:

1/ Managing pigs in large groups

A method which consists of raising a large number of pigs in the same space in order to respect their natural behavior, promote their animal welfare and optimize the use of buildings.

2/ Intelligent organization of spaces

Clear separation of spaces, each adapted and dedicated to a specific function: eating, physical activity and rest.

3/ OptiSORT optical sorting station

Station capable of accommodating up to 450 pigs for sorting operations, both for feeding and for departure to the slaughterhouse.

4/ Sequenced driving in 6 steps

– Learning,
– Separation of heavy and light pigs,
– Start of feeding in 4 subgroups,
– Access to the multi-function room,
– Automatic sorting for departure to the slaughterhouse,
– Finishing of the lightest pigs.

The benefits

Time savings and improved working comfort

The fully automated sorting process saves significant time, allowing staff to focus on observing the animals and managing the herd. Cleaning operations are also simplified.

Reliability

The OptiSORT System, designed in Germany, is distinguished by its lasting quality and reliability. Its robustness has been demonstrated through more than 1000 installations worldwide over the past 15 years.

Animal welfare

Keeping animals in large groups allows for the creation of different living areas. This gives the animals greater freedom to move from one space to another. This improves their well-being, creating conditions conducive to ending tail docking.

Space optimization

Intelligent space management in large groups allows for the elimination of a large number of corridors. The reduction in required building space can be as much as 25%.

Profitability

Revenues are maximized through optimal valuation of pigs, savings on labor, and reduced building costs.

Customer testimonials

“As soon as we installed OptiSORT, we measured the system’s accuracy: the economic gain is immediate, with an additional 3 to 4 cents per kilo in added value. The pigs enter the OptiSORT station easily because it is clear, open, and welcoming. The system is very simple to set up. We have around 220 pigs per station, and the flow runs naturally from 40 to 130 kg. Sorting is fast, accurate, and consistent, even with straw, and maintenance is minimal. What impressed me most is the reliability of the optical weighing and the smoothness of the software, which makes managing the entire process very simple. For us, OptiSORT combines economic benefits, ease of use, and animal welfare, with calmer pigs and less stress in the room.”

“With OptiSORT, I put my pigs in the room and they quickly get used to passing through the station. I find the feeding system very efficient—I think in terms of available feeding time rather than number of meals, so that all animals can pass without stress or fighting. The result: pigs eat more calmly, and the flow is smooth. Each trough is fed quickly, making the system very responsive. For shipments to the slaughterhouse, it’s a real convenience: I set the minimum target weight, for example 115 kg, and the station immediately tells me how many animals are ready. I save a considerable amount of time and move the pigs easily. OptiSORT provides me with technical precision, organizational simplicity, and peace of mind every day.”

“We had already been using sorting stations for over twenty years, but with OptiSORT we have reached a whole new level. The camera-based technology is a major advancement: a single electronic board and one camera manage everything, making the system simple, reliable, and very easy to maintain. The system allows pigs to be separated by weight category. Continuous feeding throughout the day is also an advantage, as it reduces competition within the group. OptiSORT also provides an estimate of the pigs’ weight development, allowing you to preview 14 days in advance which animals will reach the desired weight category. Installation was quick, and technical support has been efficient. OptiSORT represents both a technological breakthrough and a real daily labor-saving solution.”

Our services

Training on the use of the OptiSORT System

We offer comprehensive training to ensure a quick and effective introduction to the product. This training is delivered by experts who guide users through each step, from initial setup to daily use. Users learn to fully utilize the OptiSORT System’s features. The training is tailored to the specific needs of each farm, allowing operators to become familiar with the tool within their own working environment.

After-sales support

We are committed to supporting our customers well beyond the point of purchase. Once the OptiSORT System is installed, a support service is available to answer any questions or resolve any technical issues that may arise. This support is accessible by phone, email, or video conference, ensuring a quick and effective response at any time. Whether it’s for usage advice, technical adjustments, or specific recommendations, our support team is there to guarantee that the OptiSORT System operates optimally on your farm.

Maintenance and technical support

To ensure the longevity and reliability of the OptiSORT System, we offer a regular maintenance service. This service includes periodic equipment checks, software updates, and the repair or replacement of defective parts as needed. By keeping the OptiSORT System in perfect working order, we help farmers maximize the efficiency of their equipment while minimizing downtime. This proactive support allows users to remain focused on their production with complete peace of mind.